Design & Device Manufacturing2025-12-02T14:07:30+00:00

From idea to certified Device

From Idea to Certified Device 

The Design and Device Manufacturing division at MDE Srl transforms an idea into a complete, certified medical device ready for production. A multidisciplinary team of engineers, designers, and technicians supports the client through every development phase, from concept definition to validation according to the ISO 13485 standard and the MDR 2017/745 Regulation.

Full-cycle biomedical engineering

Designing a medical device requires integrated expertise in mechanics, electronics, materials, and industry regulations. MDE offers a structured process that allows for the development of functional, safe, and fully traceable solutions. The operating method involves constant dialogue with the client and the application of internationally recognized design standards. Each phase is documented, verified and subjected to metrological and functional checks.

R&D Activities

From concept study to final validation

MDE adopts a co-design approach, where the client is an active participant in the development process. The goal is to reduce industrialization times and ensure full regulatory and functional compliance.

Main stages of the process:
  • Technical analysis and feasibility – Requirements gathering, materials definition and preliminary design study.

  • CAD design and 3D modeling Digital development of the device with structural and fluid dynamic simulations.

  • Rapid prototyping – Production of functional samples through 3D printing and micro-extrusion.

  • Technical documentationCreation of the technical file, material data sheets, and validation reports

This integrated workflow guarantees optimized timelines, controlled costs, and total traceability.

Development Area 

Integration with Research & Development

The R&D division works closely with the Quality department, sharing data and experimental results. Innovations developed in the technical office are quickly translated into engineering solutions applicable to industrial production. The integration between design, research, and production reduces the distance between idea and finished device, increasing the speed of validation and the reliability of the final product.

All our Technologies 

Design software and tools

MDE uses 3D CAD platforms and numerical simulation systems to optimize geometries and performance. Digital technologies allow for the advance evaluation of mechanical stress and material flows, improving project efficiency.

Main tools:
  • Parametric 3D CAD software
  • Computational Fluid Dynamics (CFD) simulations
  • Reverse engineering and 3D scanning
  • PDM management systems for document traceability

Prorotyping production

Prototyping and industrialization

Once the design is validated, MDE moves to the production of prototypes and pre-series, verifying the consistency between the technical drawing and real results. Thanks to the in-house extrusion, molding, and 3D printing lines, prototypes can be quickly tested and optimized before series production. This model accelerates the industrialization of the device and reduces revision cycles. 

ISO 13485 Quality

All our Technologies 

MDE prepares all the documentation necessary for the regulatory compliance of the devices:

  • Risk analysis according to ISO 14971
  • Validation Plan and IQ/OQ/PQ
  • Test reports and material traceability

Every project is managed in compliance with international guidelines for medical devices and internal ISO 13485 quality procedures.

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FAQ

Can I provide technical specifications or customer drawings?2025-11-25T10:35:46+00:00

Yes, we work on both internal projects and customer specifications, in compliance with confidentiality agreements.

Does MDE also design devices in-house?2025-11-25T10:35:07+00:00

Yes, MDE designs and manufactures medical devices in-house, ensuring full traceability and ISO 13485 compliance.

How long does the design phase last on average?2025-11-25T10:31:12+00:00

It depends on the complexity of the device: from a few weeks for simple components to several months for complex projects requiring regulatory validation.

Is it possible to test a prototype before production?2025-11-25T10:30:01+00:00

Yes, we create functional prototypes and pre-production runs to verify performance and compliance before final production.

What type of software does MDE use for design?2025-11-25T10:30:40+00:00

We use 3D CAD, FEM, and CFD software for modeling, simulation, and mechanical optimization of components.

Do you want to start a project with MDE?

Contact us for technical advice or
a visit to our laboratories.

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